Thermal Management of the Cooling System of Electronic Boards Using Different Flow Patterns and Nanofluid

Document Type : Original Article

Authors

Faculty of Mechanical Engineering, University of Kashan, Kashan, Iran

Abstract

Liquid cooling systems play an essential role in various branches of industry. Most electrical and electronic circuits whose power supplies exceed a certain threshold, generating significant heat, employ water-cooling systems instead of air-cooling systems. This study numerically investigates a single-phase liquid cooling system using various nanofluids and innovative flow patterns. The objective of the study is the enhancing of cooling performance and the reducing of temperature in circuit boards. The finite volume method, implemented in the commercial CFD software, ANSYS Fluent, is employed to simulate the fluid flow and heat transfer within the system. Additionally, the pressure drop of the coolant flow is analyzed as a critical parameter. To optimize cooling performance, various flow patterns are explored to minimize the contact surface temperature of power supply components. These patterns include changes in the number of branches from three to five, variations in the width of the passage of the fluid flow beneath electronic components from 10 to 12 millimeters, location of the water channels closer by adding more fluid channels as well as by changing the width of the fluid manifold. Additionally, the impact of incorporating nanofluids is examined. Water-based nanofluids incorporating aluminum oxide and copper oxide nanoparticles at volume fractions of 1%, 3%, and 5% are employed to reduce the temperature of the contact surface of the power supply sources as much as possible. The results indicated that altering the flow pattern and the number of branches led to an optimized flow pattern that reduced the maximum temperature of the power supply components by up to 2.5 degrees Celsius compared with the baseline configuration. Furthermore, the addition of nanoparticles provided a modest temperature reduction of approximately 0.5 degrees Celsius.

Keywords

Main Subjects


[1] Zhang, Z., Wang, X., Yan, Y., "A review of the state-of-the-art in electronic cooling", e-Prime-Advances in Electrical Engineering, Electronics and Energy, Vol. 1, p. 100009, 2021. https://doi.org/10.1016/j.prime.2021.100009
[2] Murshed, S. S., De Castro, C. N., "A critical review of traditional and emerging techniques and fluids for electronics cooling", Renewable and Sustainable Energy Reviews, Vol. 78, pp. 821-833, 2017. https://doi.org/10.1016/j.rser.2017.04.112
[3] Pedram, M., Nazarian, S., "Thermal modeling, analysis, and management in VLSI circuits: Principles and methods", Proceedings of the IEEE, Vol. 94, No. 8, pp. 1487-1501, 2006. https://doi.org/10.1109/JPROC.2006.879797
[4] Wang, C. C., "A quick overview of compact air-cooled heat sinks applicable for electronic cooling—recent progress", Inventions, Vol. 2, No. 1, p. 5, 2017. https://doi.org/10.3390/inventions2010005
[5] Liang. G., Mudawar, I., "Review of spray cooling–Part 1: Single-phase and nucleate boiling regimes, and critical heat flux", International Journal of Heat and Mass Transfer, Vol. 115, pp. 1174-1205, 2017. https://doi.org/10.1016/j.ijheatmasstransfer.2017.06.029
[6] Kuncoro, I. W., Pambudi, N., Biddinika, M., Widiastuti, I., Hijriawan, M., Wibowo, K., "Immersion cooling as the next technology for data center cooling: A review", in Journal of Physics: Conference Series, 2019, Vol. 1402, No. 4, p. 044057: IOP Publishing. https://doi.org/10.1088/1742-6596/1402/4/044057
[7] Muhammad, A., Selvakumar, D., Wu, J., "Numerical investigation of laminar flow and heat transfer in a liquid metal cooled mini-channel heat sink", International Journal of Heat and Mass Transfer, Vol. 150, p. 119265, 2020. https://doi.org/10.1016/j.ijheatmasstransfer.2019.119265
[8] Mahian, O. et al., "Recent advances in modeling and simulation of nanofluid flows-Part I: Fundamentals and theory", Physics reports, Vol. 790, pp. 1-48, 2019. https://doi.org/10.1016/j.physrep.2018.11.004
[9] Kumar, S., Kumar, A., Kothiyal, A. D., Bisht, M. S., "A review of flow and heat transfer behaviour of nanofluids in micro channel heat sinks", Thermal Science and Engineering Progress, Vol. 8, pp. 477-493, 2018. https://doi.org/10.1016/j.tsep.2018.10.004
[10] Sheilhzadeh, G. A., Nazififard, Madahian, M., R., Kazemi, K., "Hydrodynamic-thermal Variations of a Nanofluid in a Tube Equipped with a Twisted Tape", Energy Engineering and Management, Vol 8, No. 4, pp. 86-99, 2023. https://doi.org/10.22052/8.4.86
[11] Zhai, Y., Xia, G., Liu, X., Li, Y., "Heat transfer enhancement of Al2O3-H2O nanofluids flowing through a micro heat sink with complex structure", International Communications in heat and Mass transfer, Vol. 66, pp. 158-166, 2015. https://doi.org/10.1016/j.icheatmasstransfer.2015.05.025
[12] Doakhan, E., Sheikhzadeh, G. A., "Improved nanofluid cooling of cylindrical lithium ion battery pack in charge/discharge operation using wavy/stair channels and copper sheaths",  Energy Engineering and Management, Vol 13, No. 1, pp. 102-121, 2023. https://doi.org/10.22052/jeem.2023.113608
[13] Babaei, M. R., Sheikhzadeh, G. A., Abbasian Arani, A. A., "Numerical study of thethermohydraulic and energy-saving performance of a graphene nanoplatelet-platinum hybrid nanofluid inside a manifold microchannel heat sink", Energy Engineering and Management, Vol. 12, No. 4, pp. 100-113, 2023. https://doi.org/10.22052/jeem.2023.113687
[14] Sajid, M. U., Ali, H. M., "Recent advances in application of nanofluids in heat transfer devices: a critical review", Renewable and Sustainable Energy Reviews, Vol. 103, pp. 556-592, 2019. https://doi.org/10.1016/j.rser.2018.12.057
[15]  Naranjani, B., Roohi, E., Ebrahimi, A., "Thermal and hydraulic performance analysis of a heat sink with corrugated channels and nanofluids", Journal of Thermal Analysis and Calorimetry, Vol. 146, pp. 2549-2560, 2021. https://doi.org/10.1007/s10973-020-10225-9
[16] Koo, J., Kleinstreuer, C., "A new thermal conductivity model for nanofluids", Journal of Nanoparticle research, Vol. 6, pp. 577-588, 2004. https://doi.org/10.1007/s11051-004-3170-5
[17] Zhang, Y., Yu, X., Feng, Q., Zhang, R., "Thermal performance study of integrated cold plate with power module", Applied Thermal Engineering, Vol. 29, No. 17-18, pp. 3568-3573, 2009. https://doi.org/10.1016/j.applthermaleng.2009.06.013
[18] Hung, T. C., Huang, Y. X., and Yan, W. M., "Thermal performance of porous microchannel heat sink: Effects of enlarging channel outlet", International Communications in Heat and Mass Transfer, Vol. 48, pp. 86-92, 2013. https://doi.org/10.1016/j.icheatmasstransfer.2013.08.001
[19] Ramos-Alvarado, B., Feng, B., Peterson, G., "Comparison and optimization of single-phase liquid cooling devices for the heat dissipation of high-power LED arrays", Applied Thermal Engineering, Vol. 59, No. 1-2, pp. 648-659, 2013. https://doi.org/10.1016/j.applthermaleng.2013.06.036
[20] Sabin, M., Piva, S., "Numerical analysis of a cold plate for FM radio power amplifiers", in Journal of Physics: Conference Series, 2014, Vol. 525, No. 1, p. 012003: IOP Publishing. https://doi.org/10.1088/1742-6596/525/1/012003
[21] Patil, M. S., Seo, J. H., Panchal, S., Jee, S. W., Lee, M. Y., "Investigation on thermal performance of water-cooled Li-ion pouch cell and pack at high discharge rate with U-turn type microchannel cold plate", International Journal of Heat and Mass Transfer, Vol. 155, p. 119728, 2020. https://doi.org/10.1016/j.ijheatmasstransfer.2020.119728
[22] Zhang, F., He, Y., Lao, Y., Zhai, L., Liang, B., "Optimization design and numerical study on thermal performance of a novel diamond-type channel cold plate", International Journal of Thermal Sciences, Vol. 188, p. 108254, 2023.
[23] Latif, M. J., "Heat convection", NY: Springer, 2009.